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Sector solution

Commercial Vehicle and Fleet Maintenance

Efficient, cost-focused solutions for large-surface painting, panel repair and underbody protection on truck, bus and light commercial vehicle fleets.

Sector overview

For commercial vehicles and fleets, paint is not just a matter of appearance: it carries the corporate image, protects the body against corrosion and directly affects the vehicle's resale value. At the same time, every day spent in the workshop means goods or passengers not carried and, therefore, lost revenue. That is why fleet maintenance gives priority to product systems that are quick to apply, economical on large surfaces and reliable on different body materials.

Zenova's commercial vehicle solutions are built on three systems: the Commercial Vehicle and Large Surface System, which starts with Lightweight Filler on cabs, cargo bodies and side panels; the Standard Panel Repair System for everyday knocks and scratches; and the Underbody Protection and Restoration System for the chassis, sills and wheel arches. For fleet managers and workshops, our goal is to deliver consistent quality on every vehicle, plannable job times and predictable maintenance costs with a single product chain.

Challenges and solutions

  • 01

    Vehicle downtime

    Every vehicle that is off the road is a direct cost to the fleet. Easy-sanding Lightweight Filler and 4+1 Acrylic Primer Filler, with its high filling power, shorten preparation time on large surfaces and help to get the vehicle back into service sooner.

  • 02

    Material costs on large surfaces

    Consumption quickly adds up on bus side panels and cargo body surfaces. The Commercial Vehicle and Large Surface System aims to keep the cost per square metre under control with economical 2K products and low-density filler.

  • 03

    Stone chips, road salt and corrosion

    The lower body, sills and wheel arches of heavily used vehicles wear quickly. Applied over a sound primer base, Anti-Gravel Stone Chip Protector helps to protect these areas against impacts and moisture.

  • 04

    Consistent appearance across the fleet

    Quality differences can arise between vehicles painted on different dates and at different workshops. Using the same product chain and application sequence across the whole fleet makes it easier to achieve consistent gloss and surface quality.

Recommended systems

Application systems for Commercial Vehicle and Fleet Maintenance

  • Standard

    Standard Panel Repair System (MS)

    The standard system for everyday panel repairs: easy to apply with 4+1 Acrylic Primer Filler and 2K Acrylic MS Clear Coat, balancing cost and quality.

    1. ZN-530
    2. ZN-110
    3. ZN-210
    4. ZN-320
    View system
  • Economy

    Commercial Vehicle and Large Surface System

    Fast, efficient and cost-focused painting of large surfaces such as trucks, buses, panel vans and trailers, with Lightweight Filler and economical 2K products.

    1. ZN-530
    2. ZN-140
    3. ZN-210
    4. ZN-310
    View system
  • Economy

    Underbody Protection and Restoration System

    Protects the underbody, sills and wheel arches against stone chips and corrosion, from stripping the old paint to applying anti-gravel stone chip coating.

    1. ZN-620
    2. ZN-530
    3. ZN-230
    4. ZN-610
    View system
Featured products

The most widely used products in this sector

  • 2K
    FillerZN-140

    Lightweight Filler

    2K polyester filler made much lighter by microsphere technology. Adds no extra weight to large repairs, does not shrink and sands silky smooth.

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  • 2K
    FillerZN-110

    Universal Polyester Filler

    Multi-purpose 2K polyester filler for dents and surface defects on steel, aluminium, galvanised steel and fibreglass; non-sagging, fast-drying and easy to sand.

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  • Zenova ZN-210 4+1 Acrylic Primer Filler packaging
    2K
    PrimerZN-210

    4+1 Acrylic Primer Filler

    High-build 2K acrylic primer filler: covers filled areas, does not sag, sands easily and creates a smooth, isolating base for the topcoat.

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  • Zenova ZN-310 2K Acrylic Clear Coat packaging
    2K
    Clear CoatZN-310

    2K Acrylic Clear Coat

    Standard 2K acrylic clear coat (2 : 1) for automotive repair and industrial surfaces; dries fast and offers strong UV protection and high chemical resistance.

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  • Zenova ZN-610 Anti-Gravel Stone Chip Protector packaging
    1K
    Auxiliary ProductZN-610

    Anti-Gravel Stone Chip Protector

    Synthetic resin/rubber-based stone chip coating for underbodies, wheel arches, sills and door bottoms; elastic protection from stone chips, road salt and corrosion.

    View product
  • 1K
    PrimerZN-230

    1K Fast Repair Primer

    Very fast-drying 1K repair primer that needs no hardener. Protects spot repairs, panel edges and exposed bare metal spots against corrosion.

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Let's build the right system for your workshop together

Talk to our team about product selection, application and pricing. We will quickly prepare the right system and quote for your needs.