2K
FillerZN-110
Universal Polyester Filler
Multi-purpose 2K polyester filler for dents and surface defects on steel, aluminium, galvanised steel and fibreglass; non-sagging, fast-drying and easy to sand.
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ZN-100 Series
Fillers
From deep dents to fine skim coats, the right filler for every kind of damage.
Two-component polyester body fillers, finishing fillers and special-purpose fillers for steel, galvanised steel, aluminium and GRP surfaces.
The quality of a bodywork repair starts with the filler layer beneath the paint. The Zenova polyester filler series offers formulations individually optimised for every situation encountered in the workshop, from quickly filling deep dents to covering fine surface imperfections.
All our fillers are two-component and cure with the BPO hardener paste supplied in the pack. Thanks to their thixotropic structure, they do not sag on vertical surfaces, form a non-porous film and are easy to work without clogging the abrasive paper. Options with special resins for surfaces where adhesion is difficult, such as galvanised steel and aluminium, glass-fibre-reinforced structural fillers and lightweight products based on microsphere technology are all part of the same series.
The right choice of filler depends on the depth of the damage, the type of surface and how quickly the job needs to be done. The technical data and application steps on the product pages have been prepared to make your choice easier.
Thixotropic structure
Does not sag on vertical surfaces and holds its shape even in thick layers.
Easy sanding
A formulation that does not clog the paper noticeably shortens labour time.
Wide surface compatibility
Dedicated formulations for steel, galvanised steel, aluminium and GRP.
Non-porous film
Creates a smooth, pinhole-free base that is ready for primer.
Fillers · 8 products
Our Fillers
Click a product card to see its technical data, application steps and compatible products.
- 2KFillerZN-120
Fibreglass Filler
High-strength, glass-fibre-reinforced 2K structural filler. Ideal for deep dents, tears, small holes and repairs to GRP/fibreglass parts.
View product - 2KFillerZN-125
Micro Fibreglass Filler
2K filler reinforced with micro glass fibres, combining the strength of a fibreglass filler with a smooth, pore-free surface and much easier sanding.
View product - 2KFillerZN-130
Soft Finishing Filler
Ultra-flexible, creamy 2K finishing filler for large surfaces and thin fills. Sands very easily without clogging the paper, leaving a flawless base for primer.
View product - 2KFillerZN-140
Lightweight Filler
2K polyester filler made much lighter by microsphere technology. Adds no extra weight to large repairs, does not shrink and sands silky smooth.
View product - New2KFillerZN-150
3-in-1 Filler
2K filler combining strong filling, fine finishing and glass-fibre bridging in one hybrid formula. Enables fast repairs without a separate soft filler.
View product - 2KFillerZN-160
Aluminium Filler
2K filler loaded with pure aluminium powder for high thermal conductivity and heat resistance. For metal parts exposed to heat and expansion, such as bonnets and roofs.
View product - 2KFillerZN-170
Galva Filler
2K filler developed with special resins for maximum adhesion on galvanised and zinc-coated steel. Can also be used with confidence on aluminium and its alloys.
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Comparison
Filler comparison table
Quickly compare the products by component type, suitable surfaces and pack sizes.
| Product | Components | Suitable surfaces | Packaging | Details |
|---|---|---|---|---|
| ZN-110Universal Polyester Filler | 2K | Steel panel, Galvanised steel, Aluminium, GRP / Fibreglass, Existing paintwork | 1 kg · 2 kg | View |
| ZN-120Fibreglass Filler | 2K | Steel panel, Aluminium, GRP / Fibreglass, Existing paintwork | 1 kg · 2 kg | View |
| ZN-125Micro Fibreglass Filler | 2K | Steel panel, Aluminium, GRP / Fibreglass, Existing paintwork | 1 kg · 2 kg | View |
| ZN-130Soft Finishing Filler | 2K | Steel panel, Aluminium, GRP / Fibreglass, Existing paintwork | 1 kg · 2 kg | View |
| ZN-140Lightweight Filler | 2K | Steel panel, Aluminium, GRP / Fibreglass, Existing paintwork | 1 kg · 2 kg | View |
| ZN-1503-in-1 Filler | 2K | Steel panel, Aluminium, GRP / Fibreglass, Existing paintwork | 1 kg · 2 kg | View |
| ZN-160Aluminium Filler | 2K | Steel panel, Aluminium, Existing paintwork | 1 kg · 2 kg | View |
| ZN-170Galva Filler | 2K | Galvanised steel, Steel panel, Aluminium, Existing paintwork | 1 kg · 2 kg | View |
Chemistry and technology
How does polyester filler cure?
Polyester fillers consist of an unsaturated polyester resin, a reactive monomer (usually styrene) and mineral fillers. When the BPO (benzoyl peroxide) hardener paste supplied in the pack is mixed in, free-radical polymerisation begins and the filler sets within a few minutes.
BPO hardener is an organic peroxide: keep it away from heat, avoid skin contact and wear gloves. Environment, health and regulatory guide
Resin and filler balance
Mineral fillers such as talc determine sandability and filling power. Glass-fibre reinforcement increases structural strength, while microspheres reduce weight.
The right hardener ratio
2–3% BPO by weight is recommended. Too much leads to peroxide staining and brittleness; too little leaves a surface that stays soft and clogs the abrasive paper.
Exothermic reaction
Curing releases heat. Applying thin layers instead of a single thick one reduces internal stress, shrinkage and pore formation.
Effect of temperature
In the cold the reaction slows down; in the heat pot life becomes shorter. Technical values are given for 20 °C; the filler and surface temperature must not fall below 10 °C.
Frequently asked
Questions about Fillers
Answers to the most frequently asked questions about this product group.
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