2K
FillerZN-130
Soft Finishing Filler
Ultra-flexible, creamy 2K finishing filler for large surfaces and thin fills. Sands very easily without clogging the paper, leaving a flawless base for primer.
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Filler · ZN-140
Lightweight Filler
2K polyester filler made much lighter by microsphere technology. Adds no extra weight to large repairs, does not shrink and sands silky smooth.
- 2K · Two-component
- Steel panel
- Aluminium
- GRP / Fibreglass
- Existing paintwork
Packaging
1 kg · 2 kg
Overview
What is Lightweight Filler?
ZN-140 Lightweight Filler is a two-component filler that uses microspheres as its filling agent, which makes it much lighter by volume than standard polyester fillers. Because less mass is needed to fill the same volume, it adds no extra weight to the vehicle in large-area repairs. As it can be used as both a filling and a finishing filler, it allows fast, efficient work on large areas with a single product.
Microsphere technology helps prevent the filler from shrinking and sinking after curing, reducing the risk of repair marks showing through after painting. Its easy-spreading consistency makes it easy to achieve perfect contours on panel lines and curves. It has a silky feel when sanded and shapes quickly without clogging the paper. These properties save time and labour, especially on large surfaces such as bonnets, roofs and side panels.
On large, shallow damage, ZN-140 can handle both filling and finishing on its own. On surfaces with a low tolerance for imperfections, it can be completed with ZN-130 Soft Finishing Filler for final levelling; for damage that needs reinforcement, such as holes and tears, ZN-120 Fibreglass Filler should be used first. After sanding, the surface is primed with ZN-210 4+1 Acrylic Primer Filler or ZN-220 5+1 HS Acrylic Primer.
Key features
- Significantly lighter thanks to microsphere technology
- Adds no extra weight to the vehicle on large repairs
- Used as both a filling and a finishing filler
- No shrinkage or sinking; a lasting, even surface
- Excellent contouring and silky, easy sanding
Technical specifications
Technical data
Values are typical at 20 °C and 65% relative humidity. Please review the product's current Technical Data Sheet (TDS) before application.
| Components | 2K – microsphere-filled polyester filler + BPO hardener paste |
|---|---|
| Mixing ratio | 100 : 2–3 (by weight); BPO hardener paste included in the pack |
| Pot life (20 °C) | 4–6 min |
| Ready to sand (20 °C) | 20–30 min |
| Ready to sand (short-wave IR) | 3–5 min |
| Recommended coat thickness | Max. 5 mm per coat |
| Recommended abrasives | P80–P120 for shaping, P180–P240 for finishing (dry) |
| Colour | Cream |
| Density | Approx. 1.1–1.3 g/cm³ |
| Application tool | Wide metal or plastic spreader |
Pack sizes
- 1 kg
- 2 kg
Colour
Cream
Technical documents
Our technical team will send the Technical Data Sheet (TDS) and Safety Data Sheet (SDS) you request by email.
Drying times vary with temperature, humidity, film thickness and air circulation. Consult our technical team about special conditions.
Application
Step-by-step application
The recommended application sequence for a professional result.
- 01
Surface preparation
Sand the repair area with P80 and feather the paint edges with P120–P150. Remove grease and silicone from the surface with ZN-530 Surface Cleaning Thinner.
- 02
Mixing
Add the hardener at 2–3% by weight. Because of the lightweight formulation, a given weight of filler occupies a larger volume, so set the ratio by weight rather than by eye, and mix without trapping air.
- 03
Application
Press the first coat on thinly, then build up the fill with a wide spreader at no more than 5 mm per coat. Apply the final coat thin and even for finishing.
- 04
Drying
Ready to sand after 20–30 min at 20 °C, or after 3–5 min with short-wave IR. Curing takes longer at low temperatures.
- 05
Sanding
Shape with P80–P120 and finish with P180–P240. Dry sand; on large surfaces, using a sanding block keeps the panel true.
- 06
Priming
Apply ZN-210 4+1 Acrylic Primer Filler or ZN-220 5+1 HS Acrylic Primer to the cleaned surface.
Storage and safety
- Store in the closed original packaging at 5–25 °C in a dry, well-ventilated place.
- Shelf life in unopened packaging is typically 12 months; close opened tins tightly after use.
- Keep away from direct sunlight, heat and naked flames. The BPO hardener paste contains organic peroxide: protect it from heat and never dip a spreader contaminated with hardener into the filler tin.
- Work in a well-ventilated area when mixing and sanding; wear gloves, safety goggles and at least an FFP2 dust mask. Always consult the product's Safety Data Sheet (SDS).
System compatibility
Products used together
Zenova products tested in the same system as this product, which give the best results together with it.
- 2KFillerZN-110
Universal Polyester Filler
Multi-purpose 2K polyester filler for dents and surface defects on steel, aluminium, galvanised steel and fibreglass; non-sagging, fast-drying and easy to sand.
View product - New2KFillerZN-150
3-in-1 Filler
2K filler combining strong filling, fine finishing and glass-fibre bridging in one hybrid formula. Enables fast repairs without a separate soft filler.
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2KPrimerZN-2104+1 Acrylic Primer Filler
High-build 2K acrylic primer filler: covers filled areas, does not sag, sands easily and creates a smooth, isolating base for the topcoat.
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Application systems that include this product
Frequently asked
Questions about Lightweight Filler
Get a price quote for ZN-140
Add the product to your quote list or contact our sales team directly, and we will prepare a quote for the pack size and quantity you need.